Machine Health Monitoring

The Problem

What the plant was facing

Critical machines were maintained on a fixed calendar schedule regardless of actual condition. Unexpected breakdowns still caused hours of downtime, and planned maintenance was often unnecessary work.

Our Solution

What we engineered

• Sensor package: vibration, temperature, motor current on critical machines
• Edge gateway with baseline learning and threshold alerts
• Health dashboard showing per-machine condition indicators
• Predictive alerts routed to maintenance team's phones
• Maintenance history log tied to each machine