Case Study · IoT + SCADA
Energy Monitoring System
Section-wise energy consumption monitoring with cost allocation and anomaly alerts.
Per section
Energy visibility
12–15%
Cost savings
Same day
Anomalies caught
Automatic
kWh/piece tracked
The Problem
What the plant was facing
Total electricity bill was rising without a clear picture of which sections or machines were driving the increase. There was no way to correlate energy use with production output.
Our Solution
What we engineered
- Modbus energy meters on each feeder aggregated by a gateway
- SCADA dashboards showing kWh, kVA, PF and demand per section
- Cost allocation by department using tariff structures
- Anomaly detection with alerts on abnormal consumption
- Correlation with production output for kWh/piece KPI
Tech Stack
Hardware & software used
Energy meters (Modbus)
IoT gateway
SCADA
SQL Server
Alerting engine
Gallery
On-site & control room
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